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1. Pre-Cooperation Preparation
• 1.1 Requirements Clarification
- Client submits detailed specifications: product dimensions, curvature (2D/2.5D/3D), thickness (0.3mm/0.4mm/0.5mm), material (e.g., Japanese Asahi glass), and functional requirements (e.g., AF coating, anti-fingerprint, privacy mode).
- OEM provider evaluates feasibility and quotes based on volume, lead time, and technical complexity.
• 1.2 Legal Agreements
- Sign NDA (Non-Disclosure Agreement) to protect design and production data.
- Clarify intellectual property rights and trademark usage terms.
2. Product Development & Prototyping
2.1 Sample Production
- OEM provider manufactures prototypes using client-approved materials (e.g., Japanese NIPPA AB adhesive for edge bonding).
- Client verifies sample quality: hardness (≥9H), clarity, bubble-free surface, and compatibility with device models.
2.2 Iterative Testing
- Conduct durability tests: drop resistance, scratch resistance, and thermal shock testing.
- Adjust parameters (e.g., tempering time, AF coating thickness) based on feedback.
3. Mass Production Execution
3.1 Material Procurement
- OEM provider sources raw materials (glass, adhesive, coatings) from certified suppliers and submits inspection reports.
3.2 Production Process
- Step 1: Glass cutting and CNC shaping
- Step 2: Edging and tempering (3-hour process)
- Step 3: Cleaning and coating
- Step 4: Adhesive lamination
- Step 5: Quality inspection
Minimum order quantity: 10,000 units. For custom volumes, contact us via email for evaluation.
4. Quality Control & Delivery
4.1 QC Checks
- In-process inspection: 100% visual check for bubbles, scratches etc.
- Final inspection: Random sampling (5%–10%) for hardness, adhesion strength, and dimensional accuracy.
4.2 Packaging & Shipment
- Custom packaging (e.g., anti-static bags, bubble wrap) per client requirements.
- FOB/EXW terms: OEM provider arranges logistics and shares tracking details.
Post-Delivery Support
5.1 After-Sales Service
- 12-month warranty for defects (e.g., spontaneous cracking, peeling) Technical support for installation issues (e.g.,).
5.2 Continuous Improvement
- Monthly feedback meetings to optimize production efficiency and address market trends.
Key Documents Required:
- Purchase Order (PO) with MOQ (Minimum Order Quantity)
- Signed OEM agreement with payment terms (30% deposit, 70% upon shipment)
- Product specifications sheet
This process ensures compliance with industry standards (e.g., ISO 9001) and rapid time-to-market for clients.